Case Study: How to treat the issue when MBR skid don't produce water?


500T/D MBR System operation

Location: Domestic China
Capacity: 500T/D
Module: MS-FSF-8020 80pcs, 20pcs/cassette, double membrane tank
Issue: Not effluent water

Solutions:
In general, MBR system not permeate water's reasons:
1. Suction pump: a. Pump core no water, b. Pump electricity line wrong connection, c. Pump core damaged;
2. product water pipeline: a. connection part leak, including flange Asymmetrical fix; connection fix;b. suction pump line is too long, can't meet pump require; c. suction pipe connection issue;d. suck pipe line have siphon part; e. backwash valve leak; 
3. MBR membrane:a. membrane unite is damageted line;

From local MBR skid situation, we found: 1. Suction pump line have one part siphon, length: 3m; 2.Membrane Cassette outlet connect with suck pump line by UPVC Valve; 3. suction pump didn't design spare valve for emergency; 4.Backwash pipe is smaller than produce water pipe(Backwash line DN32, Produce water DN65); 5. Too many connection between MBR membrane cassette with suction pump;6. No clean water test before installation but trial test directly;7. sludge is too many but no aeration;7. Cassette not fix part
Checking:    
1. Put water into suction pump, and check the leaking point, found 2 points; then start suction pump,Pump work but no sludge out, so no membrane damaged possibility.Solve suction pipe and produce water valve part issue;

2. Stop suction pump, continiusly aerate,open produce flange no air venting, so no membrane cassette issue at all;

3. Close produce valve, and start backwash pump,connection is leaking water.  

Solutions:
1. membrane cassette with produce water line connect by wire hose, in case of leaking;
2. Revised siphon part design and reduce connection quantity, short suction pipe and add spare valve;
3. Change suction line from DN 65 to DN50, reduce siphon room;
4.  larger backwash pipe from DN 32 to DN50
5. Add fix part of cassette.


  
Roy Sales Engineer                           
Membrane Solutions, LLC  
(Cell)0086-15172323686 
(Skype)roy.wong66

评论